Softstart and braking for protective motor operations

Softstart and Braking

In today's machines and systems, by far the most used drive is the 3-phase current asynchronous motor. This motor is usually switched directly in a power range up to 5.5 kW, and above that range with the help of a star delta starter. Drive elements and connected processing machines are frequently subject to jerking at the moment of start-up, overloading them. Workpieces and conveyed materials can also be damaged. Softstarter devices are the ideal solution to such problems. Phase gating of the supply voltage allows them to slowly increase motor voltage. The torque produced by the motor builds up generally, ensuring a jerk-free and gentle start. This reduces wear and increases the service life of the entire system.

 

The need for more safety in industrial machines demands reliable braking systems. Besides the aspect of safety, however, economic considerations often play a role in brake system purchases. By quickly shutting down hazardous machine components, braking devices avoid both work accidents and machine damage. This is why they are required for various machines and systems under the Accident Prevention Regulations (UVV), for example in the lumber and textile industries. In addition, braking systems also help reduce costs by shortening machine deceleration times. Three phase asynchronous motors are primarily used in current drive technology. They can be braked both mechanically and electrically.

 

Braking devices are often used in combination with Softstart devices to increase the service lives of 3-phase motors. They also allow drive components to be designed in a more inexpensive way, and can be installed as retrofit components in existing systems, like braking devices. Softstart devices with integrated braking function significantly reduce wiring work, in addition to the two control functions.

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Smart motorstarter UG 9256

• According to IEC/EN 60 947-4-2
• To reverse 3 phase motors up to 550 W to 4 kW
• 2-phase softstart
• max. 4 potentiometer für setting of starting torque, deceleration torque,
softstart /-stop, overcurrent limit or rated motor current
• 4 LEDs for status indication
• Reversing with relays without current, softstart, softstop with thyristor
• Galvanic separated 24V-inputs for clockwise- and anticlockwise
• Reset button on front
• Connection facility for external reset button
• Relay indicator output for operation
• Indicator output at customers specification (on request)
• Galvanic separation between control circuit and power circuit
• Width: 22,5 mm

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Softstarter with softstop UG 9019

• According to IEC/EN 60 947-4-2
• 2-phase softstart and softstop of 3-phase motors up to 4 KW
• 4 potentiometer für setting of starting torque, deceleration torque,
softstart /-stop
• 3 LEDs for status indication
• Reset button on front
• Connection facility for external reset button
• Relay indicator output for operation
• Galvanic separation between control circuit and power circuit
• Width 22,5 mm

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Softstarter with soft coasting UH 9018

• Softstart with softstop
• For motors from 1.5 kW to 7.5 kW
• 2-phase control
• Adjustable ramp time, starting torque and starting voltage
• Kickstart-(Boost-)function
• DIN-rail mounting
• Width: 45 mm

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Smart motorstarter UG 9410

• According to IEC/EN 60 947-4-2
• Modbus RTU-interface
• To reverse 3 phase motors up to 0.18 kW ... 2.2 kW at 400 V
• 2-phase softstart, softstop
• 3 potentiometer for setting the modbus adress and baud rate
• 5 LEDs for status indication
• Reversing with relays without current, softstart, softstop with thyristor
• Galvanic separation between control circuit and power circuit
• Width: 22.5 mm

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Softstarter for heating pumps PF 9029

• According to IEC/EN 60 947-4-2
• 3-phase controlled with integrated bypass relays
• Phase sequence monitoring
• Undervoltage monitoring
• Overvoltage monitoring
• Blocked motor monitoring in bypass mode
• Integrated motor protection to class 10 acc. to IEC/EN 60947-4-2
• Starting current limitation
• Thyristor monitoring
• Detection of missing load
• Automatic frequency detection of supply voltage
• Temperature monitoring of power semiconductors

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Softstart- / Softstop device GI 9014

• 2-phase softstarter for asynchronous motors up to 110 kW (400 V)
• Integrated current control time
• Integrated motor protector
• Integrated bridging contactor
• Volt free coltrol input for softstart / -stop
• Connection for motor thermistor
• With two monitoring outputs, one is programmable
• DIN rail mounting with devices up to 30 kW
• Communication interfaces for Profibus, DeviceNet,
Modbus and pump controls (optional)
• Start and stop via seperate push buttons or control switch
• Motor voltage range 3 AC 200 ... 440V or 3 AC 200 ... 575V

Adjustable functions:
• Starting time monitoring
• Nominal motor current
• Current ramp
• Current limit
• Softstopp - ramp time
• Motor protection class
• Phase sequence
• Programmable relay output for indicators

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Softstart- / Softstop device GI 9015

• 3-phase softstarter for asynchronous motors up to 800 kW (400 V)
• W3 connection up to 1300 kW (400V)
• Nominal current 23 ... 1600 A
• Integrated bridging contactor up to 220 A
• Programmable in- and outputs for fault indication and operation
• Motor-PTC connection possible
• Communication interfaces as option for Profibus, Devicenet or Modbus
• Start and stop via seperate push buttons or control switch

Adjustable functions:
• Emergency operation
• Slow motion operation forward and reverse
• Control input (3 x fixed, 1 x programmable)
• Relay output (3 x programmable)
• 24 V DC output
• Analogue output
• Different softstart / stop modes
• 690 V units on request

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