Solutions for drive and conveyor technology

Drive and conveyor technology

Wherever something has to be moved, whether it is in the field of economical material flow control or in the accurate positioning, in rapidly bridging large distances or in the case of accurate handling in confined spaces: The high reliability of the drive and conveyor technology is a prerequisite for continuous productivity and efficient process flow. Besides the mechanical and electrical drive components, reliable drive control and monitoring also plays an important role. In addition, protection must be provided against hazardous movements in accordance with the Machinery Directive and other safety requirements.

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Insulation monitor RN 5897/010

• Insulation monitoring according to IEC/EN 61557-8
• With connection facility of an external coupling device RP 5898
for voltages up to 1000 V
• Trigger output for insulation fault locating system
• 2 separate adjustable response thresholds
(using e.g. for pre-Alarm and Alarm)
• Setting range of 1st response value (Pre-Alarm): 20 kΩ … 2 MΩ
• Setting range of 2nd response value (Alarm): 1 kΩ … 250 kΩ
• 2 changeover contacts für insulation failures-Pre-Alarm and -Alarm
• Energized or de-energized on trip can be selected for indicator relay
• Display for indication of measured value, device parameters and
device status
• Setting the maximum leakage capacitance to shorten the response time
• Automatic and manual device self-test
• Alarm storage selectable
• Protection against manipulation by sealable transparent cover
• External control input for combined Test-/Reset-button
• 3 wide voltage input for auxiliary voltage
• Width 52.5 mm

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Locating current injector RR 5886

• Insulation troubleshooting in DC, AC and mixed IT systems in connection with the insulation fault locator RR 5887 according to DIN EN 61557-9 (VDE 0413-9):2009 and DIN EN 61557-1 (VDE 0413-1)
• Insulation coordination according to IEC 60664-1
• External control via insulation monitor possible
• Positive and negative test current to monitor DC networks and networks with simultaneous alternating current and direct current portions present
• RS-485 bus connection to synchronise the test current analysis and optionally for the connection to the EDS measuring bus
• Control via insulation monitor via RS-485 bus or external control input possible
• Pushbutton for manual test current output
• Terminal connection for automatic test current output
• Status output of insulation fault detection via external switching output
• Width: 105 mm

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Radio controlled safety module UH 6900.03

• According to
- Performance Level (PL) e and category 4 to EN ISO 13849-1
- SIL Claimed Level (SIL CL) 3 to IEC/EN 62061
- Safety Integrity Level (SIL) 3 to IEC/EN 61508 and IEC/EN 61511
• Machine directive 2006/42/EG
• DIN EN 574: Safety of machinery - Two-hand control devices -
• DIN EN 300 220: Electromagnetic compatibility and Radio spectrum Matters
(ERM) - Short Range Devices (SRD) - Radio equipment to be used in
the 25 MHz to 1000 MHz frequency range with power levels ranging up
to 500 mW
• Depending on the operating mode, to connect:
- E-stop push-button (2-channel), safety gate, LC (non-contact safety
system, for example light curtain) of the type 4 in accordance with
EN 61 496 or the two-hand type IIIA in accordance with DIN EN 574.
- 1 start button
- Changeover switch (2-channel) to indicate radio use in the
Safety operation with optional radio control operating mode
• For two-way communication via radio:
- Safety shut-down commands
- Signals from 8 non-safety-relevant DC 24 V inputs at 8 non-safetyrelevant
DC 24 V semiconductor outputs
• Broken wire and short circuit monitoring function with error indication
• Semiconductor output to indicate poor or no radio control
• 2 semiconductor outputs for status indication
• LEDs to indicate
- status of module
- status of all inputs and outputs
- the radio transmission and its quality
• Width: 45 mm

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Electronic Motor Brake Relay BI 9034

• For all single and 3-phase asynchronous motors
• DC-brake with one way rectification up to max. 60 A
• Controlled by microcontroller
• Easily fitted to existing installations
• Wear free and maintenance free
• Integrated braking contactor
• DIN-rail mounting
• Adjustable braking current up to max. 60 A (controlled current)
• With integrated star-delta starting function
• With automatic standstill detection
• 90 mm Width

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Electronic Motor Brake Relay BA 9034N

• For all single and 3-phase asynchronous motors
• DC-brake with one way rectification up to max. 25 A
• Controlled by microcontroller
• Easily fitted to existing installations
• Wear free and maintenance free
• Integrated braking contactor
• DIN-rail mounting
• Adjustable braking current (controlled current)
• With automatic standstill detection
• Width: 45 mm

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Insulation fault locator RR 5887

• Insulation troubleshooting in DC, AC and mixed IT systems in connection with the locating current injector RR 5886 according to DIN EN 61557-9 (VDE 0413-9):2009 and DIN EN 61557-1
(VDE 0413-1)
• Insulation coordination according to IEC 60664-1
• Connection of max. 4 or 8 differential current transformers depending on the design
• RS-485 bus connection to synchronise the test current output and optionally for the connection to the EDS measuring bus for reading insulation fault currents
• Status output of insulation fault detection via external switching output
• Memory characteristics adjustable via bridge Y1-Y2
• Collective signalling relay to output preliminary warning and alarm states
• Pushbutton for manual reset of alarm states as well as testing of differential current transformers and their calibration
• Terminal connection for the storage of alarm states
• Width: 105 mm

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Motor Brake Relay BI 9023

• nach IEC/EN 60 947-4-2
• DC brake with one way rectified brake voltage
• Suitable foe all squirrel cage motors
• Easy to fit also in existing circuits
• Wear- and maintenance free
• To mount on 35 mm DIN rail
• Adjustable brake current to 80 A
• Adjustable braking time 1 ... 20 s (others on request)
• 90 mm width

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Speed and frequency monitor UH 6937

• According to
- Performance Level (PL) e und category 4 to EN ISO 13849-1
- SIL-Claimed Level (SIL CL) 3 to IEC/EN 62061
- Safety Integrity Level (SIL 3) to IEC/EN 61508
- Safety Integrity Level (SIL) 3 to IEC/EN 61511
• Over-, underfrequency or window monitoring of single or
3-phase in AC systems
• Integrated user friendly frontside display
- Comfortable, menu guided configuration
- For set point and actual value of Hz
• Fast reaction time by measuring duration of cycle of input frequency
• Universal measuring inputs for AC-voltages of 8 ... 280 V for
single-phase monitoring as well as 16 ... 690 V for
single- and 3-phase monitoring
• Suitable for inverters
- Variant /0_ _ : 1 ... 700 Hz
- Variant /1_ _ : 1 ... 1200 Hz
• Adjustable hysteresis
• Adjustable reset delay function from 0 ... 100 s
• Adjustable start up time delay from 0 ... 100 s
• Adjustable alarm delay from 0.1 ... 100 s
• Manual or auto-reset
• galvanic separation between measuring input, auxiliary voltage and
output contacts
• 2-channel function
• Forcibly guided output contacts
• LED-indicators and 2 semiconductor monitoring output
• Width 45 mm
• With pluggable terminal blocks for easy exchange of devices
• Variant /_ _1:
- it is possible to set a variety of response parameters by means of a
4 bit selection facility from an overriding control unit;
- analog output (2V to 10V) corresponding to the current speed;
- the possibility of overriding the speed by a
supervisory function (muting);
- adjustable switchover time from 0 ... 100 s

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Motor Brake Relay BN 9034

• DC brake with one way rectifier up to 600 A
• Can be used on all asynchronous motors
• Easy to fit also into existing control circuits
• Wear and maintenance free
• Integrated braking contactor for devices up to 60 A
• Mounting on 35 mm DIN-rail for 25 A units
• Adjustable braking current
• With automatic standstill monitoring
• as option with start-delta start function
• as option with thermistor motor protection
• as option with wide voltage input
BN 9034: 200 ... 575 V
GB 9034: 200 ... 690 V
• width max. 310 mm

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Residual current monitor, Type B RN 5883

• According to IEC/EN 62 020, VDE 0663
• For AC and DC systems Type B, according to IEC/TR 60755
• To detect earth faults in grounded voltage systems
• 4 setting ranges from 10 mA to 3 A
• Manual reset, with alarm and pre-warning
• With adjustable switching delay
• Energized or de-energized on trip
• LED indicator for operation, pre-alarm and alarm
• With test function
• LED-chain indicates fault current
• As option with analogue output
• Broken wire detection
• Protection against manipulation by sealable transparent cover
over setting switches
• Width: 52.5 mm

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Motor Brake Relay GB 9034

• DC brake with one way rectifier up to 600 A
• Can be used on all asynchronous motors
• Easy to fit also into existing control circuits
• Wear and maintenance free
• Integrated braking contactor for devices up to 60 A
• Mounting on 35 mm DIN-rail for 25 A units
• Adjustable braking current
• With automatic standstill monitoring
• as option with start-delta start function
• as option with thermistor motor protection
• as option with wide voltage input
BN 9034: 200 ... 575 V
GB 9034: 200 ... 690 V
• width max. 310 mm

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Insulation monitor LK 5894

• Insulation monitoring according to IEC/EN 61557-8
• Detection of symmetric and asymmetric insulation faults
• 2 changeover contacts
• Prewarning threshold setting range: 20 kΩ ... 2 MΩ
• Alarm threshold setting range: 1 kΩ ... 250 kΩ
• Energized or de-energized on trip can be selected for output relay
• Setting the maximum leakage capacitance to shorten the response time
• Simple, clearly arranged adjustment of the device with screwdriver
• LED chain to indicate the current insulation resistance
• Display of active measuring circuits
• Automatic and manual device self-test
• Width: 90 mm

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Insulation monitor UH 5892

• Insulation monitoring according to IEC/EN 61557-8
• Detection of symmetric and asymmetric insulation faults
• 1 changeover contact for alarm
• Fixed response value RAN: 50 kΩ, other on request
• Internal reset and test pushbutton
• External test and reset pushbutton can be connected
• LED indicator for auxiliary voltage and alarm
• LED chain to indicate the current insulation resistance
• Automatic or manual reset, programmable
• Analogue output for insulating value
• External indicating instrument can be connected
• Closed circuit operation
• Open circuit operation on request
• With pluggable terminal blocks for easy exchange of devices
- with screw terminals
- or with cage clamp terminals
• Width 45 mm

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Insulation monitor IL 5880

• According to IEC/EN 61 557-8
• For single and 3-phase AC-systems up to 0 ... 500 V and 10 ... 10000 Hz
• Adjustable tripping value RAL of 5 ... 100 kΩ
• Monitors also disconnected voltage systems
• De-energized on trip
• Auxiliary voltage Measuring Circuit and output contacts are galvanically separated
• Manual and auto reset
• With test and reset button
• Connections of external test and reset buttons possible
• LED indicators for operation and alarm
• 2 changeover contacts
• IL/SL 5880/200 with additional prewarning
-- adjustable prewarning value 10 kΩ ... 5 MΩ
-- output function programmable
• Variant IL/SL 5880/300 according to DIN VDE 0100-551 for mobile generator sets available
• 4 models available:
IL 5880, IP 5880: 61 mm deep with terminals near to the bottom to be mounted in consumer units
or industrial distribution systems according to DIN 43 880
SL 5880, SP 5880: 98 mm deep with terminals near to the top to be mounted in cabinets with
mounting plate and cable ducts
• DIN rail or screw mounting
• 35 mm width

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Insulation monitor SL 5880

• According to IEC/EN 61 557-8
• For single and 3-phase AC-systems up to 0 ... 500 V and 10 ... 10000 Hz
• Adjustable tripping value RAL of 5 ... 100 kΩ
• Monitors also disconnected voltage systems
• De-energized on trip
• Auxiliary voltage Measuring Circuit and output contacts are galvanically separated
• Manual and auto reset
• With test and reset button
• Connections of external test and reset buttons possible
• LED indicators for operation and alarm
• 2 changeover contacts
• IL/SL 5880/200 with additional prewarning
-- adjustable prewarning value 10 kΩ ... 5 MΩ
-- output function programmable
• Variant IL/SL 5880/300 according to DIN VDE 0100-551 for mobile generator sets available
• 4 models available:
IL 5880, IP 5880: 61 mm deep with terminals near to the bottom to be mounted in consumer units
or industrial distribution systems according to DIN 43 880
SL 5880, SP 5880: 98 mm deep with terminals near to the top to be mounted in cabinets with
mounting plate and cable ducts
• DIN rail or screw mounting
• 35 mm width

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Insulation Monitor SP 5880

• According to IEC/EN 61 557-8
• For single and 3-phase AC-systems up to 0 ... 500 V and 10 ... 10000 Hz
• Adjustable tripping value RAL of 5 ... 100 kΩ
• Monitors also disconnected voltage systems
• De-energized on trip
• Auxiliary voltage Measuring Circuit and output contacts are galvanically separated
• Manual and auto reset
• With test and reset button
• Connections of external test and reset buttons possible
• LED indicators for operation and alarm
• 2 changeover contacts
• IL/SL 5880/200 with additional prewarning
-- adjustable prewarning value 10 kΩ ... 5 MΩ
-- output function programmable
• Variant IL/SL 5880/300 according to DIN VDE 0100-551 for mobile generator sets available
• 4 models available:
IL 5880, IP 5880: 61 mm deep with terminals near to the bottom to be mounted in consumer units
or industrial distribution systems according to DIN 43 880
SL 5880, SP 5880: 98 mm deep with terminals near to the top to be mounted in cabinets with
mounting plate and cable ducts
• DIN rail or screw mounting
• 35 mm width

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Insulation monitor MK 5880N

• According to IEC/EN 61 557-8
• For single and 3-phase AC-systems up to 0 ... 500 V and 10 ... 1000 Hz
• Monitors also disconnected voltage systems
• Adjustable tripping value RALof 5 ... 100 kΩ
• De-energized on trip
• Auxiliary voltage, measuring circuit and output contacts are galvanically separated
• Manual and auto reset
• With test and reset button
• Connections for external test and reset buttons possible
• LED indicators for operation and alarm
• 2 changeover contacts
• MK 5880N/200 with additional prewarning
- adjustable prewarning value 10 kΩ ... 5 MΩ
- 1 output relay for alarm and 1 for pre-warning
• MH 5880/500: similar to MK 5880N but with galvanic separated analogue output and 11 step LED chain for the actual insulation value
• Wire connection: also 2 x 1.5 mm2 stranded ferruled, or
2 x 2.5 mm2 solid DIN 46 228-1/-2/-3/-4
• As option with pluggable terminal blocks for easy exchange of devices
- with screw terminals
- or with cage clamp terminals
• MK 5880N: 22.5 mm width
MH 5880: 45 mm width

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Insulation monitor MH 5880

• According to IEC/EN 61 557-8
• For single and 3-phase AC-systems up to 0 ... 500 V and 10 ... 1000 Hz
• Monitors also disconnected voltage systems
• Adjustable tripping value RALof 5 ... 100 kΩ
• De-energized on trip
• Auxiliary voltage, measuring circuit and output contacts are galvanically separated
• Manual and auto reset
• With test and reset button
• Connections for external test and reset buttons possible
• LED indicators for operation and alarm
• 2 changeover contacts
• MK 5880N/200 with additional prewarning
- adjustable prewarning value 10 kΩ ... 5 MΩ
- 1 output relay for alarm and 1 for pre-warning
• MH 5880/500: similar to MK 5880N but with galvanic separated analogue output and 11 step LED chain for the actual insulation value
• Wire connection: also 2 x 1.5 mm2 stranded ferruled, or
2 x 2.5 mm2 solid DIN 46 228-1/-2/-3/-4
• As option with pluggable terminal blocks for easy exchange of devices
- with screw terminals
- or with cage clamp terminals
• MK 5880N: 22.5 mm width
MH 5880: 45 mm width

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Insulation monitor RP 5888

• Increasing the availability of machines and plants
• For preventive maintenance
• According to IEC/EN 61 557-8
• With configurable analogue output for insulating value
• For three-phase and A.C. power systems with 0 ... 500 V and 10 ... 1000 Hz
• Adjustable alarm value for ground fault RAL of 5 k ... 5 MΩ
• Monitors also disconnected voltage systems
• Energized / de-energized on trip settable
• Measuring circuit, auxiliary voltage, output contacts and analogue output are galvanically separated
• Programmable for manual reset or hysteresis function
• With test and reset button
• Connections for external test and reset buttons possible
• LED indicators for operation and alarm
• 2 changeover contacts
• Output function programmable
• Width: 70 mm

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Insulation monitoring relay motor windings BD 5877/241

• According to IEC/EN 61 557
• Setting range 200 kΩ to 2 MΩ
• LED indicators
• Output: 1 NO contact
• De-energized on trip
• Test button for function check
• Reset button
• Input for voltage detection
• Manual reset available by bridge
• Width 45 mm

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